AeroCat Frequently Asked Questions
![]()
Where are AeroCat bicycles made?
AeroCat bicycles are designed and assembled in Portland, Indiana, USA. Individual components are sourced from a variety of
suppliers that are manufactured globally. The frames are manufactured to AeroCat’s specifications by top-industry
subcontractors based in Asia. AeroCat works very closely these subcontractors and visits their factories several times a year
to ensure the quality.
What is the warranty?
All AeroCat frames come with a 5 year limited warranty.
How long has AeroCat been in business?
Actions to start the company began back in September 2006. The company officially incorporated in January 2007 and began
selling bicycles in October 2007.
How much does this bike weigh?
AeroCat bicycles weight anywhere between 13 and 20 pounds depending on the frame material, frame model, frame size, and
component selection. The typical weight of each model is listed on the product brochures.
What size bike do I need?
Approximate frame sizing can be determined by measuring the inseam and height of the rider. Saddle height, position, and
reach can be set at the time of purchase. More precise fitting can be provided through a professional bike fitting partner.
What is the maximum rider weight?
AeroCat frames and other brand components sometimes use lightweight materials and may have a rider maximum weight. The
original equipment manufacturer may or may not specify this information. In general, all riders should be aware of these
limitations, especially those approaching 230 pounds or more.
Does AeroCat offer women specific bikes?
AeroCat frames are designed with a relatively short top tube and therefore are typically very suitable for most female riders.
Saddles used on AeroCat bikes are unisex but a woman’s specific saddle may be preferred and can be provided for a small fee
depending on the saddle choice. The bike can also be “dressed up” with special color handlebar tape, bottle cages, and other
accessories to give it a personal flavor.
What are some of the AeroCat advantages?
Hand Assembled and Custom Configurations – AeroCat can provide a custom configured bicycle for about the same cost
or less than other competitive brands that have bikes assembled and shipped “in a box”. AeroCat offers unsurpassed value by
offering a variety of options based the customer’s needs and budget.
High Performance Bicycles – AeroCat is focused on the performance market and uses very high quality materials and
components on all bicycles. This removes the uncertainty from buyers that may not be familiar with the many different types of
components available on the market.
Local factory support – AeroCat is located in Portland, Indiana and can provide special support - quick and friendly.
Supporting The Cycling Community – AeroCat is dedicated to enhancing the cycling community. We support events as
well as provide sponsorships for athletes, teams, and schools.
Is there a crash replacement policy?
AeroCat provides a discounted replacement frame for up to 30% off the MSRP in the event of an unfortunate crash within two
years of the purchase date. It is AeroCat’s sole discretion to offer this discount based on the circumstance.
What is the performance difference between Aluminum frames and Carbon Fiber frames?
Carbon fiber frames are generally lighter and more expensive than Aluminum frames. Both materials are very reliable, strong,
proven, and durable for making bicycle frames. Carbon fiber frames are better at absorbing road vibration and therefore tend
to offer a more comfortable ride than Aluminum. This becomes more important as riding distance and time in the saddle
increases.
What is the performance difference between the ACR500 (or R505) and the R750?
The R750 utilizes high modulus carbon fiber materials and is fabricated with a special process that allows for increased strength
and lighter weight. The result is nearly a pound of difference! Bottom Bracket stiffness in terms of power transfer from the
crank to the rear wheel is slightly improved on the R750 model as well as its ability to absorb road vibration (based on
laboratory testing). It takes an experienced cyclist to feel the difference. The ACR500 (of R505) is still preferred by most
cyclists because of the performance to price ratio.
How does AeroCat’s frames compare to other large brand-name frames?
We are confident that our frames perform at the highest level in the industry. We have carefully engineered each and
everyone our products. We use high-quality materials, fabrication processes, and quality control standards. Our products
have been rigorously tested on the road by numerous experts and lab-tested to the harshest European CEN test standards.
Our small company size allows us to carefully and personally inspect every product before leaving our facility.
Can AeroCat provide a custom painted frame?
Yes, the cost and availability depends on the design.
Can I visit AeroCat’s facility in Portland, Indiana?
Yes, by appointment